Un-Folding Machines :-
- This machine is used for unfold the tube film (with one side slit open) into sheet film.
- Unwinding unit and rewinding unit are both adopt the EPC controlling. Equipped with photo eyes for tracking the lines or dots.
- Unwinding station adopts 10kg magnetic powder brake to control the unwinding tension, full automatic tension controlling system.
- Rewinding station adopts 20kg magnetic powder clutch to control the rewinding tension. full automatic tension controlling system.
- The machine unwinding station adopts the EPC controlling system.
- The main motor is controlled by inverter.
- Unwinding and rewinding station are both adopting 3’’air-shaft(total 2pcs air-shaft).
- Equipped banana roller for better film spread.
- The main motor 4kw adopt Inverter controlling.
- The unwinding equipped with edge cutter knife, match with shaft with groove. So the tube film can slit to open one side, then unfold. The edge wasted film will be blown away by air blower.
Shaft Less Unwinder Unit with Web Guide System :-
- Web width Max :- 1600 mm
- Max. Diameter:- Ø1300 mm
- Max. GSM of Materials:-250 GSM
- Max. Load:-2500 Kg.
- E+L Electronic Web Aligner
- E+L Tension Controller
- Core 3” , 6” Both
- Displacement of web Aligner 50+/50- total 100 mm
- Unwinder Holding Chuck
- Steel Roll
- Rubber Roll as per your mounting direction.
PC Sheet Cutting Machine:-
- Size:- 7feet X 10feet
- Machine with heavy strength Structure
- Including Dust Collector
Profile Unit:-
- Machine with heavy strength Structure With Side Plates - Heavy Type and Graded Steel
- Three Pair of Profile Rollers with 08Nos. of Shafts (Details given below)
- 08Nos. OF PNEUMATIC CYLINDER WITH PNEUMATIC PANEL
- ROTARY UNIONS – 16Nos.
- Profile Rolls Fixed on STRUCTURE UNIT (Frame)
- PROFILE PRESSING PAD (For Fixing on Cross Cutter) MADE UP FROM NYLONE
- IR Heater 1- Set
- Others as per your technical requirement.
- Profile Rollers as per your technical requirement
- Require Gear Box & Motor
- Require Bearings, Bearing Block, Drive Pulley and Belt
Un-Winder Unit :-
- Un-winding Diameter:- 1000mm
- Weight:-750Kg Maximum
- Maximum Un-Winding Film Width:- Six Feet
- Unit with Both Side Heavy Strength Steel Plates
- Pneumatic Air Cylinders for up-down system for Rubber Rolls
- Nip Rolls – Rubber Rolls & Steel Roll
- Size for Nip Rolls:- Ø180 mm X 2000mm Length
- Air Brakes and Pneumatic Panel
- Quick Release Chuck for Shaft Release
- Unit mounted on Linear Motion Bearings
- Unwinding Shaft and code as per 3”
Main parameters :-
- Max unwinding roll width : 1500mm.
- Max. Rewinding roll width : 3000mm
- Max. Unwinding roll diameter : 700mm
- Max. rewinding roll diameter : 350-400mm
- Speed of production : 10-60m/min
- Total power : 6 KW
- Weight : 1000Kgs
- Power supply requirement : 420V, 3 phase, 50HZ
Woven Sack Folding Machine:-
- Maximum Machine Speed:- 80mpm
- Maximum Folding :- 74 Inch
- Minimum Folding:- 48 Inch
- GSM:- 90gsm – 250gsm
- Core Unwinder Unit:- 4 Inch
- Core Rewinder Unit:- 3 Inch
- Maximum Diameter in Unwinder:- Ø1500 mm
- Maximum Load in Unwinder :- 2500Kg
- Maximum Diameter in Rewinder:- Ø600 mm
Flying Cutter Unit:-
- Machine with heavy strength Structure
- Two Axis Drive with CNC Servo System
- Dust Collector 2Hp
- Fully PLC Control System
- 10Inch HMI
- Auto Cycle Programming
- Auto Size Cutting
- Auto Clamp
Online Stretching And Embossing Machine :-( Six Feet)
- Unit with Both Side Heavy Strength Steel Plates having thickness of 50mm
- Pneumatic control by Pneumatic system
- Nip Rollers Rubber Rollers And Steel Rollers
- Size of Rolls:- Ø215mm X 2000mm Length
- Main Grooved Roll
- Size of Main Grooved Roll:- Ø215mm X 2000mm Length
- Special developed design in Grooving
- Roll having Double Jacketed(Inside Spiral Design)
- Roll with Water Heated
- Roll having One side inlet and other side outlet
- Main Grooved Roll driven by 15hp AC gear box with motor
- Best quality Rotary Unions – 02Nos.
- Best quality Bearing & Housing to move/run the rolls
- Grooving Segment Rolls (Male/Female):- 18Nos.
- Matching Grooving Segment Rolls(Male/Female) by up-down system
- Hydraulic Cylinders;- 18Nos.
- Special developed design in Grooving
- Hydraulic Power Packs:- 01 Nos.
Winder Station:-
- Unit with Both Side Heavy Strength Steel Plates
- Surface Winder with Pneumatic Operated Leon Rolls and Guide Rolls with Mechanical Shaft, Check Nut & Cone
- Core Size:- 3”
- Width:- 2000mm
- Two shafts for winding for Core Size:- 3”
- Necessary Guide Rolls and Banana Rolls
- 7.50hp AC Motor with gear box
- Rewinding Roll Weight:- 500Kg
- Rewinding Roll Diameter:- 1000mm
Jay Ambe Engineering is well known manufacturer and exporter of a Special Purpose Machine (SPM) refers to a customized machine designed and built for performing specific tasks or operations within a manufacturing or industrial process. Unlike general-purpose machines that are versatile and can perform various functions, SPMs are engineered to execute a particular operation or set of operations with high precision, efficiency, and reliability.
Key characteristics of special purpose machines produced by us :
Customization : Our SPMs are tailored to meet the specific requirements of a particular manufacturing process. They are designed with precise specifications to optimize performance for a particular task.
High Precision : We make available SPMs which are engineered to deliver accurate and consistent results, often with very tight tolerances. This precision is essential for ensuring quality in manufacturing processes.
Efficiency : Special purpose machines are typically optimized for efficiency, both in terms of time and resources. They are designed to minimize waste and maximize productivity.
Automation : SPMs incorporate automation technology to streamline operations and reduce the need for manual intervention. This can include features such as robotics, sensors, and programmable logic controllers (PLCs).
Reliability : SPMs are built to be robust and reliable, capable of operating continuously for extended periods without breakdowns or significant maintenance requirements.
Cost-effectiveness : While the initial investment in designing and building an SPM can be significant, they are often cost-effective in the long run due to their ability to increase productivity, improve quality, and reduce labor costs.